Aerodynamics of Eagles

 

"WE'RE one of the five urban high schools on the cutting-edge of education reform, according to the United States Department of Education  and we have our work cut out for us," says Technology Education Instructor Paul Kyners. He's talking about William Turner Technical Arts Senior High School in Miami, FL, where, he says, the students come from very diverse socioeconomic backgrounds. Some are first-generation immigrants from South America and Caribbean countries. Some are first-generation American-born. Others are a mixture of children of long-standing local families. Each looks to her or his technical education as a way to enter the mainstream of American earning power.

That's a tall order for any school, especially when the challenges of language and culture must be overcome for much learning to take place. But Kynerd has become inspired - close to the point of jumping up and down by a recent addition to his modular curriculum that transcends the language of peoples with the languages of aerodynamics and physics and user-friendly CAD/CAM programming. He is immersing students in an Aerodynamics Wing Curriculum: a combination of basic physics, aerodynamics, pre-engineering, 3D visualization, CAD, CAM, production, re-engineering, and success, all rolled into a 15-hour, three-week classroom module.

One portion of the program uses ScreenCam demos of actual models to demonstrate how variations in parameters affect flight. The project was launched by module designer/ programmer Richard Wong of IMS Technologies and Techno-isel, manufacturers of the 11" x 9" DaVinci desktop mill that many schools currently use for the CO2 car unit. The same mill is used to machine the aircraft parts. The small, sophisticated planes demonstrate differences in angle of attack, wing camber, wing positioning, and more. Wong's narration explains the effects of each change in parameters.   

The opening scene shows examples of radio-controlled planes with dramatically different characteristics, as Wong's narration prompts students to consider which feature the two planes have in common and how and why their differences affect their performance. And, before they know it, they want to learn the science in order to produce the exciting end result. Kynerd seizes the opportunity, once Wong has become a "real person" to the students using the module, to touch on programming as yet another possibility in the world of work.

Adding activities, expanding experiences. The module materials also contains a CD for the FoilSim program; a NASA educational tool the agency says is designed "to solve for 2D, inviscid, incompressible irratational flow about airfoils. Shapes include flat plate, elliptical cross-section, and Joukowski family of airfoils. Students can vary thickness, amber line, and angle of attack. Intended for undergraduate study, it performs a conformal mapping from flow around a circular cylinder with circulation."

A FoilSim can be downloaded from NASA's Glenn Research Center at www.lerc.nasa.gov/WWW/K-12/aerosim/download.html . It can also be run as an online Java applet. As does the CD, the download includes a plotter view panel that graphs lift versus each of the parameters stated above, surface pressure, and speed at surface. It also has a baseball simulator, showing the airflow characteristics at varying speeds and altitudes of fastballs, screwballs, and curveballs. An online manual with airfoil and baseball lessons is a click away, providing students with hours of enhancement projects.

From a pedagogic viewpoint, the "Wings" curriculum offers some distant advantages. Its self-contained structure allows faculty to continue with other work  Kynerd runs 16 varied modules simultaneously  assured that the "Wings" students can grasp each lesson, or "rewind" to cover a point again. From the very beginning, all references in the sciences use the correct terminology, preparing students so motivated to tansfer into further science courses. Also, the results of the post-tests that follow critical segments on scientific and technical principles are teacher-monitored. Students who successfully complete the instructional portion of the module but fail to assemble or balance the plane such that it simply won't maintain flight attitude can still have a quantifiable, working grade for the module. Since they have learned the material, understood and applied the software, and machined the parts to spec, the only negative reflection would be in the inappropriate deviations for the "standard" wing design.

A two-ring circus. The setup of the actual design/machining self-teaching unit generates immediate gratification for Kynerd's students. Half the screen shows a demonstration of a curriculum step; the other side allows students to duplicate the procedure in the user interface. The module continues with setup procedures and safety precautions. And the more the students watch-and-do, watch-and-do, the more excited they become for the work and its possibilities.

The first phase of airfoil and fuselage design is done cookbook style, with students choosing from among a group of real-world powered aircraft airfoils, based on their previous lessons in aerodynamics. Back-and-forth, back-and-forth goes the lesson, from one side of the screen to the other, until the student masters programming the data for the 3D coordinates of a basic wing shape, altering and comparing changes in wireframe mode, and crating shaded surfaces of their designs.

The practical half of each module puts the tool to the material, testing the true mettle of student designs. Manufacture can begin on either the airfoils or the fuselage. The areodynamics package provides the parameters for the wings and fuselage. One of the standard fuselage designs is machined from balsa stock, mounted in a supplied retrofit of a school's existing CO3 fixturing (also step-by-step on the screen), with wing-insertion recesses customized to the student's chosen angle of attack. One side is cut, the stock is flipped, the tool path mirrored, and second-side cutting begins. The airfoils require top and bottom toolpaths, since they are asymmetrical. Again, after cutting the top of the foil, the stock is rotated and refixtured to cut the bottom geometry. The module is set up to use a 0.25" ball-nose end mill, again previewing each step onscreen. The program backplots and verifies all toolpaths.

No element in the initial learning phase is left to the imagination. Each step is narrated as well as visualized, using screen captures as exemplars for the students' live action in the program on their active side of the screen. As basics are mastered, the lessons shift from duplicating prepackaged designs to assisting students to implement their own geometry to create designs that are more advanced. It's from here that their imaginations take off. Primed with the principles in earlier units, knowledgeable in creating and altering the designs and then create solid examples of the wings of their minds' eye for testing.

Once the parts are finished, they are sanded, measured and assembled with guidance from Wong's videos. After the airplane is finished and painted it must be rebalanced for proper flight trajectory again with steps from accompanying videos.

The power to soar. Yes, the planes are powered only by simple rubber-bands. But the students are powered/empowered by positive experiences with hitherto unknown, unimaginable knowledge which, as is its wont, stimulates them to increase the scope of their educational possibilities. They've enjoyed the success of understanding physical principles and flight principles. "When they realize its power, they're awed by it. They don't want to quit," Kynerd observes. As a result, he can leverage the students' newfound familiarity with CAD/CAM to further entice them into the world of manufacturing and good, steady employment, linking prototyping, moldmaking, EDM, and more to their success in their first machining project. "It is at this point they begin to realize, with a little prodding from me, that almost any manufactured item they use or touch originated in CAD/CAM, and that they could become a part of the process."

And the students have also come away with tangible proof that their ability to learn and earn is limited only by their exposure to knowledge. "Flight is so readily connected to career opportunities," Kynerd observes. "The teaching unit can segue into real-life opportunities in the burgeoning aerospace industry, actually in almost any area of industry in which science and technology prevail. And now they see how, if they work and study hard, they can become a part of it."

Kynerd is obviously inspired by the possibilities. Thanks to his confidence in an innovative curriculum, an easily mastered CAD/CAM program and an economical desktop mill, Kynerd's students have learned to believe that they can move from being "strangers in a strange land" to become participants in the thriving economy all around them. Onlookers no longer, many will rise, as on eagles' Wings, to partake of the technological generation of America's future. 

From a pedagogic viewpoint, the "Wings" curriculum offers some distant advantages. Its self-contained structure allows faculty to continue with other work  Kynerd runs 16 varied modules simultaneously  assured that the "Wings" students can grasp each lesson, or "rewind" to cover a point again. From the very beginning, all references in the sciences use the correct terminology, preparing students so motivated to tansfer into further science courses. Also, the results of the post-tests that follow critical segments on scientific and technical principles are teacher-monitored. Students who successfully complete the instructional portion of the module but fail to assemble or balance the plane such that it simply won't maintain flight attitude can still have a quantifiable, working grade for the module. Since they have learned the material, understood and applied the software, and machined the parts to spec, the only negative reflection would be in the inappropriate deviations for the "standard" wing design.

 

A two-ring circus. The setup of the actual design/machining self-teaching unit generates immediate gratification for Kynerd's students. Half the screen shows a demonstration of a curriculum step; the other side allows students to duplicate the procedure in the user interface. The module continues with setup procedures and safety precautions. And the more the students watch-and-do, watch-and-do, the more excited they become for the work and its possibilities.

The first phase of airfoil and fuselage design is done cookbook style, with students choosing from among a group of real-world powered aircraft airfoils, based on their previous lessons in aerodynamics. Back-and-forth, back-and-forth goes the lesson, from one side of the screen to the other, until the student masters programming the data for the 3D coordinates of a basic wing shape, altering and comparing changes in wireframe mode, and crating shaded surfaces of their designs.

The practical half of each module puts the tool to the material, testing the true mettle of student designs. Manufacture can begin on either the airfoils or the fuselage. The areodynamics package provides the parameters for the wings and fuselage. One of the standard fuselage designs is machined from balsa stock, mounted in a supplied retrofit of a school's existing CO3 fixturing (also step-by-step on the screen), with wing-insertion recesses customized to the student's chosen angle of attack. One side is cut, the stock is flipped, the tool path mirrored, and second-side cutting begins. The airfoils require top and bottom toolpaths, since they are asymmetrical. Again, after cutting the top of the foil, the stock is rotated and refixtured to cut the bottom geometry. The module is set up to use a 0.25" ball-nose end mill, again previewing each step onscreen. The program backplots and verifies all toolpaths.

No element in the initial learning phase is left to the imagination. Each step is narrated as well as visualized, using screen captures as exemplars for the students' live action in the program on their active side of the screen. As basics are mastered, the lessons shift from duplicating prepackaged designs to assisting students to implement their own geometry to create designs that are more advanced. It's from here that their imaginations take off. Primed with the principles in earlier units, knowledgeable in creating and altering the designs and then create solid examples of the wings of their minds' eye for testing.

Once the parts are finished, they are sanded, measured and assembled with guidance from Wong's videos. After the airplane is finished and painted it must be rebalanced for proper flight trajectory again with steps from accompanying videos.

The power to soar. Yes, the planes are powered only by simple rubber-bands. But the students are powered/empowered by positive experiences with hitherto unknown, unimaginable knowledge which, as is its wont, stimulates them to increase the scope of their educational possibilities. They've enjoyed the success of understanding physical principles and flight principles. "When they realize its power, they're awed by it. They don't want to quit," Kynerd observes. As a result, he can leverage the students' newfound familiarity with CAD/CAM to further entice them into the world of manufacturing and good, steady employment, linking prototyping, moldmaking, EDM, and more to their success in their first machining project. "It is at this point they begin to realize, with a little prodding from me, that almost any manufactured item they use or touch originated in CAD/CAM, and that they could become a part of the process."

And the students have also come away with tangible proof that their ability to learn and earn is limited only by their exposure to knowledge. "Flight is so readily connected to career opportunities," Kynerd observes. "The teaching unit can segue into real-life opportunities in the burgeoning aerospace industry, actually in almost any area of industry in which science and technology prevail. And now they see how, if they work and study hard, they can become a part of it."

Kynerd is obviously inspired by the possibilities. Thanks to his confidence in an innovative curriculum, an easily mastered CAD/CAM program and an economical desktop mill, Kynerd's students have learned to believe that they can move from being "strangers in a strange land" to become participants in the thriving economy all around them. Onlookers no longer, many will rise, as on eagles' Wings, to partake of the technological generation of America's future. 

 

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